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Maintenance Failures | Definition and Analysis

Posted: Sun Dec 15, 2024 5:53 am
by shapanqqcceqd
Maintenance failures are often more common than we would like. There is nothing that generates more stress than an unproductive machine.

In this article, you will learn about the classification of maintenance failures and which ones result in costly corrective maintenance tasks.

We will also share with you the three most popular failure analysis methods so that you can record failures and prevent them from happening again.

What are Maintenance Failures?
Maintenance failures are unexpected events that involve the malfunction or cessation of equipment functions, which directly impacts a company's productivity.

The most common types of failures can be avoided with a maintenance plan based on preventive actions and the help of Maintenance Software to monitor and anticipate all types of risks.

You can never anticipate the level of severity of an brazil telegram data unexpected failure: from several days of unproductivity to possible workplace accidents with operators and supplies.

Generally, the impact translates into:

Repair costs.
Total downtime.
Health and safety implications.
Impact on production and service delivery.
Types of Maintenance Failures
In many cases, a failure can be doubly damaging when not only is the equipment slowed down, but we also cannot identify the cause.

Knowing the most common types of maintenance failures is the first step towards solving them.

Although the process of solving faults will be relative depending on the type of devices a company has, there are common causes that generate failures in industrial assets, and they are the following:

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1. No or inadequate maintenance
Poorly managed maintenance, like the lack of maintenance, can cause accidents and eventually cause the machinery to break down completely. This type of failure is related to:

Poorly trained operators : Workers responsible for equipment must receive in-depth training on the most appropriate operating procedures for each case, as well as basic troubleshooting. When this is not the case, faults that are apparently easy to fix can lead to critical problems for the company.
Staff shortages or unexpected absences: Sometimes the skilled operator may not be available to carry out a repair, and this should be considered in a maintenance plan to avoid delegating the work to an untrained person.
Emergencies or accidents: Many organizations do not have emergency maintenance plans and, when unexpected events occur, it is impossible to properly manage the problem.